Tacoma Scuba

Contact Info

1602 Center St C
Tacoma, WA 98409

PHONE: (253) 238-1754

Monday Closed
Tuesday 12–6:30 PM
Wednesday 12–6:30 PM
Thursday  12–6:30 PM
Friday 12–6:30 PM
Saturday 10AM–5 PM
Sunday Closed

Social

Regulator Service

Divers seem to come in three types:

  • Type one: “I do annual service on my regulators (or as per manufacturer specifications).”
  • Type two: “I service my regulator when it doesn’t work right.”
  • Type three: “Service? What means this service?”

Regulators are mechanical things, with moving parts, which may be controlled by springs, pneumatics, or a combination of both. These moving parts will eventually wear out and cause malfunctions.

For the purposes of this article, we will completely rule out actual physical damage caused by things like dropping, scratching, or smashing regulator components.

Corrosion on Regulator Stage One
Corrosion on Regulator Stage One

In theory, if you only ever dove in completely particle-free, freshwater, you would only need to service your regulator because o-rings and seats wear out. The timeline for that happening would depend on a couple of things.

  1. How often do you dive? Diving too much or too little will cause components to wear out and/or deform more quickly.
  2. What is the quality of the finish on the regulator you bought? Some regulators are finished somewhat poorly. Rough and/or sharp sealing surfaces wear out o-rings and seats more quickly.
  3. Finally, is likely going to be how well you store the regulator. Regulators put away wet, tend to oxidize, corrode, and grow organic funk much more quickly.

All of these accelerate failure or simply make your regulators nasty. Once we add in saltwater, and the small particles (such as sand) found in the real places we dive, all of these things happen faster, and more dramatically. (We’ll address proper post-dive cleaning in another article.)

The manufacturer’s recommended service interval is intended to catch and fix these issues before they become detrimental to the regulator’s safe operation and reliability. These recommendations vary from manufacturer to manufacturer but mostly fall somewhere close to an annual cycle, or a cycle based on a number of dives, typically one year, or 100 dives.

What the recommendations typically don’t mention is that your regulator should also be serviced after you notice problems, after storage and periods of non-use, or after you can no longer get the “gritty” feeling to go away from the moving components.

What Causes Damage to Regulators?

A regulator is typically one of the more expensive pieces of SCUBA equipment. Most divers spend quite some time saving up (or paying off) a regulator purchase. Anything that can be done to increase the life span of something like this is typically appreciated.

The two big killers that shorten the lifespan of a regulator are corrosion and abrasion.

Abrasion

Abrasion is typically caused by sand and grit that gets into the regulator and is then ground back and forth by the action of breathing. This abrasion slowly removes the protective coatings and creates scratches on the sealing surfaces. Once the protective coatings are removed, corrosion happens much more quickly.

Corrosion

A side effect of the corrosion is the creation of more abrasive particles, thus accelerating the problem. The scratches prevent the o-ring and seals from seating properly and cause leaks, fizzes, and free-flows. This sort of damage shortens the lifespan of the regulator set. Regular service helps catch and stop these processes before they get too bad.

main valve body from a regulator second stage
Main valve body from a regulator second stage should be shiny, not covered in corrosion and pitting.

 

The Cost of Regulator Repairs

Service Parts Replacement Programs

The damage above directly increases the cost of ownership. But let’s back up a step. Most good regulator brands offer a service parts replacement program.

Essentially a service parts replacement program usually provides free or low-cost service parts as long as the regulator is serviced according to the recommended schedule. This reduces the cost of a service by roughly 50% in most cases.

Major Repairs

Going back to the damage caused in the sections above, most of the damage caused by corrosion and abrasion can be fixed. It just gets expensive replacing major components.

In many cases, the cost of the replacement parts gets high enough that it becomes uneconomical to do so. At this point, we are right back to saving for, or paying off, a new regulator.

I’m not sure about you, but I don’t like doing that too often. Regular service helps lengthen the time between buying new regulator sets.

Unreliable Gear

Finally, a regulator without a good service schedule slowly becomes unreliable. Most of us have experienced the inconvenience of a free-flow when setting up our gear. These are frustrating at the local dive site, but even more so when out on a boat, at a distant site, or while on vacation.

If the condition of the regulator deteriorates far enough, it is possible for these kinds of problems to start occurring underwater.

Regulator
Crack In Regulator Second Stage Body

 

Free-flows, freeze-ups, and other failures underwater are not only inconvenient and scary but can be life-threatening.

Regular service helps keep your regulator a reliable piece of life support equipment.

The easy answer to this whole situation is to buy quality equipment in the first place plus having it serviced based on the manufacturer’s guidance. If you don’t know that what your manufacturer’s guidance is (and for some reason can’t find it in today’s age of information availability) I suggest the following:

  • Service your regulator yearly if you dive at least twice each month. Regular use helps prevent problems and maintain performance.
  • If you only dive on once a year on your annual vacation, service your regulator prior to vacation, but allow enough time to test it before traveling. If you don’t dive locally, see if you can arrange for a pool session, or for a friend to take it out for a test. The only thing worse than a malfunctioning regulator at home is one on vacation.
  • If you dive often in dirty conditions or more than 100 dives (which is two dives every weekend), you should probably increase your service to twice per year.

Regulator service is at the same time very easy, and a very good idea for divers who simply want to enjoy diving instead of dealing with unreliable equipment. I’m not sure about you, but I took up diving for the fun of being underwater, not for the frustration of dealing with malfunctioning equipment.

*Always follow your manufacturer’s guidance in maintaining your equipment.

Recent Blog Posts

Categories